Manufacturing process design of high-pressure graphite-blasting for mechanical production of turbostratic graphene

Abstract

In this paper a manufacturing process is introduced to treat the bulk surfaces of surfaces via graphite powder blasting to directly produce an adherent layer of graphene. Subsequently, the study aims to correlate optical, thermal and electrochemical modifications with treatment parameters such as blasting pressure, nozzle distance and number of passes. After the treatment, the target surface has enhanced spectral, thermal and electrochemical properties because of the graphene’s turbostratic nature to adhesion to its surface. The thermal stability performance showed a consistent 5% increase relative to a bare aluminum substrate. A two-fold increase in corrosion resistance is seen in the sample compared to bare aluminum while diffuse absorbance values enhancement is around three-fold. This proposed manufacturing method provides straightforward and effective treatment at various degrees of automation. Since the deposited graphene substrate can cover a large area, it can be applied as a final layer on thermal collectors, PV panels and for other applications. It is possible to adopt this process to other well-established treatment plants without requiring high investments in the overhead expenses.