Manufacturing process and annealing influence on the dynamic mechanical properties and physical structure of LLDPE thin films

Abstract

Thin films of Linear Low-Density Polyethylene are used for stratospheric balloon applications. They undergo tensile mechanical stress on a wide range of temperatures [-95; 55]°C. The aim of this study is to compare the influence of blown film and double-bubble manufacturing processes on the crystalline phase and mechanical properties of the films through their operating temperatures (flight, storage, and transportation temperatures). Dynamic Mechanical Analysis and Differential Scanning Calorimetry have been used to monitor the dynamic mechanical properties in tension mode and the crystalline phase of the films respectively. The films mechanical properties are dependent on their manufacturing process. The double-bubble process allows isotropic tensile mechanical properties regarding stretching direction, whereas the blown film process favors only transversal direction. To simulate different storage conditions, annealing has been performed. The influence of annealing on the tensile mechanical properties of the films depends mainly on the internal stress stored during manufacturing. The double-bubble process produces a biaxially stretched film with a higher stretching ratio than blown films. The dissipated internal stress can be associated with thermal shrinkage and goes up to 10 % for the biaxially stretched film. The more internal stress is stored, the more E′ and E″ increases. Annealing also favors the formation of a secondary crystalline phase that is dependent on annealing temperature and time, and exhibits αc relaxation. After annealing, the amorphous phase is less stretched, and the crystalline phase keeps its orientation.