Abstract
A manufacturing method of double helical gears using a multi-axis control and multi-tasking machine tool is proposed. This manufacturing method has some advantages as arbitrarily modification of tooth surface and machining of the part except tooth surface in addition only one machine settings. After rough cutting, the gear-work was heat-treated, and it was semi-finished and finished based on a CAM process through the calculated numerical coordinates. The pitch errors, tooth thickness, runout, profile, lead, and surface roughness of manufactured double helical gears were measured. Moreover, the relationship between the tool wear and life time of end mill are made clear.
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