Manufacturing and Performance Analysis of Q390A High-Strength Steel V-Shaped Stiffeners via Warm Drawing Process

Abstract

Herein, warm drawing technology assisted by an electric current heating system is proposed to minimize the formation of wrinkles and cracks on the surface of Q390A high-strength steel V-shaped stiffeners during cold forming. V-shaped stiffeners with excellent properties were obtained by elevating the forming temperature and improving the material plasticity. The influence of temperature and tensile rate on the mechanical properties of the Q390A high-strength steel at 400-800°C was investigated. The effects of blankholder force and friction coefficient on the formed parts were simulated and analyzed by the finite element simulation software DYNAFORM. The law of heating and cooling for the formed parts during the forming process was studied through the electric current heating experiments. The forming temperature was controlled from 530 to 720 °C as the current density was maintained in the range from 7.3 to 8.5 A/mm2. Surface oxidation, cracks, sheet warping degree, sectional thickness distribution, mechanical properties, and microstructure of the V-shaped stiffeners formed at 400 to 700 °C were analyzed. The results show that the V-shaped stiffeners formed at 600 °C possess excellent overall properties.