Manufacturing and Improving Engineering Properties of Silica Bricks from Raw Materials

Abstract

Refractories are mineral and chemical-, based, materials with excellent heat resistance, making them ideal for use in the construction of ovens, furnace walls industries. According to this our research is concerned to study the effect of addition of (4% CaO) and (5% graphite) on the silica brick properties. Different amounts of CaO and Graphite were included in the white sand (raw ingredients) of silica bricks as a binder to prepare the composition then the composition were sintered using Different sintering temperatures ranging from (1000–1400)𝛐C under static air. Density, thermal conductivity, porosity, and water absorption Compression there was power tested after sintering. XRD analysis was used to identify raw materials’ physical, chemical, and mechanical qualities, as well as their mineralogical composition. Addition of Graphite to the firebrick mixture increased the challenges of getting good densification out of firebrick specimens with enhancement of the compressive, strength, bulk density especially at low firing temperatures since it increases formation of glassy phase as compared with 4%CaO, Addition of 4% CaO to silica brick the density of firebrick decreased, and the porosity and water absorption increased. Thermal conductivity of firebrick is decreased for 5% Graphite in comparison with 4% CaO to produce refractory silica brick with high quality of heat resistance, making them ideal for use in the construction of ovens, furnace walls industries.