Managing heat phenomena in epoxy composites production via graphenic derivatives: synthesis, properties and industrial production simulation of graphene and graphene oxide containing composites

Abstract

A commercial two-components epoxy resin formulation was successfully modified by adding graphene and related materials (GRMs) and the effect of these nanofillers was assessed on their thermomechanical properties as well as on the simulation of their industrial application for the production of thick composites objects with interesting results. GMRs were added in different concentrations in order to improve thermo-mechanical properties of the nano-composite thermoset. Different dispersion methods were taken into account in order to produce stable long-lasting dispersion of the GRMs, that can withstand a commercial shelf life. Addition of the GRMs improves the glass transition temperature of the nanocomposite up to 20 °C with respect to the plain commercial formulation, and both stress and elongation at break increase up to almost 4 times the original values. Moreover, the industrial curing of some of the more promising modified resins was computer-simulated when the two-components resins are used to produce a carbon-fibre reinforced thick composite beam. Simulation results show that some of the applied GRMs helps reducing or even completely preventing the overheat phenomena that are well renown to induce significant thermal stresses negatively affecting the final object performances. These interesting effects would contribute reducing the time required for a single industrial production cycle, since no time for overheat dispersion is required, thus helping increasing the production rate.