Abstract

Copper mining, the central axis of Chile’s economic development, produces a large number of tailings, which become a potential environmental risk. This study aims to evaluate the mechanical properties resulting from the making of Portland cement mixtures with tailings as aggregates so that they can be eventually used in paving stones for building inactive tailings dams. Tailings coming from two dams at a concentration plant located in Taltal (Chile) were used. Currently, Dam 1 is inactive, while Dam 2 is active. The tailings samples obtained from both dams were granulometrically characterized by sieving. In addition, pH, humidity, Eh, and mineralogical assays (sulfides, oxides, sulfates, carbonates, phosphates, and silicates) were measured. The fines content of the tailings from Dams 1 and 2 with a sieve size of N°200 ASTM were 76.2% and 29.6%, respectively. Therefore, owing to their high percentage of fines, they cannot be as used as concrete aggregates. Aggregates must contain a maximum percentage of fines so that mortars and concrete can meet Chilean standards. In this paper, to comply with a 7% and 15% fines content lower than 0.075 mm, tailings materials were mixed with conventional aggregates containing very little fines. In addition, a reference mixture was made with only tailings aggregates with and without a superplasticizer additive. To measure the mixtures of cement, aggregates, and tailings, bending and compression strength assays were made of the specimens after a 28-day curing, according to the Chilean standard. The results of the study show that the addition of only part of the tailings to the mixture increases bending strength by 26% and compression strength by 180% compared with the reference mortar, with a fines content lower than 0.075 mm in the 7% mixture, thus allowing paving stone manufacture with tailings materials. In addition, it was possible to increase the workability of the reference mixture by using superplasticizers as additives.

Highlights

  • Chile is the world’s largest copper producer, a fact that has brought about a serious environmental impacts associated with risks to the environment and the population

  • This study focuses on the use of tailings aggregates for making Portland cement mixtures for the two tailings dams (D1 and Dam 2 (D2)) from which four surface samples were paving stones from twozone), tailings dams at copper sulfide concentration plant located commune, extracted

  • Dam 1 shows a higher ratio of fines particles compared with the samples from Dam 2—that is, 76.22% and 29.63%, respectively

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Summary

Objectives

This study aims to evaluate the mechanical properties resulting from the making of Portland cement mixtures with tailings as aggregates so that they can be eventually used in paving stones for building inactive tailings dams. The environmental objective of this study is to develop cement-based mixture toby be used in paving for significant damage such asa Portland atmospheric contamination particles, toxic stones, with the physical and mechanical characteristics needed for its use, by mixing cement, as atmospheric emissions, and the exhaustion and contamination of surface and underground water an agglomerate, with conventional aggregates, tailings aggregates and water

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