Abstract

Today, most tuning rules for PID controllers are based either on the process step response or else on relay-excitation experiments. Tuning methods based on the process step response are usually based on the estimated process gain and process lag and rise times (Astrom & Hagglund, 1995). The relay-excitation method is keeping the process in the closed-loop configuration during experiment by using the on/off (relay) controller. The measured data is the amplitude of input and output signals and the oscillation period. The experiments mentioned are popular in practice due to their simplicity. Namely, it is easy to perform them and get the required data either from manual or from automatic experiments on the process. However, the reduction of process time-response measurement into two or three parameters may lead to improperly tuned controller parameters. Therefore, more sophisticated tuning approaches have been suggested. They are usually based on more demanding process identification methods (Astrom et al., 1998; Gorez, 1997; Huba, 2006). One such method is a magnitude optimum method (MO) (Whiteley, 1946). The MO method results in a very good closed-loop response for a large class of process models frequently encountered in the process and chemical industries (Vrancic, 1995; Vrancic et al., 1999). However, the method is very demanding since it requires a reliable estimation of quite a large number of process parameters, even for relatively simple controller structures (like a PID controller). This is one of the main reasons why the method is not frequently used in practice. Recently, the applicability of the MO method has been improved by using the concept of ‘moments’, which originated in identification theory (Ba Hli, 1954; Strejc, 1960; Rake, 1987). In particular, the process can be parameterised by subsequent (multiple) integrals of its input and output time-responses. Instead of using an explicit process model, the new tuning method employs the mentioned multiple integrals for the calculation of the PID controller parameters and is, therefore, called the “Magnitude Optimum Multiple Integration” (MOMI) tuning method (Vrancic, 1995; Vrancic et al., 1999). The proposed approach therefore uses information from a relatively simple experiment in a time-domain while retaining all the advantages of the MO method. The deficiency of the MO (and consequently of the MOMI) tuning method is that it is designed for optimising tracking performance. This can lead to the poor attenuation of load disturbances (Astrom & Hagglund, 1995). Disturbance rejection performance is particularly

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