Abstract

A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a 10 kW class lab-scale PHE prototype made of Hastelloy-X was manufactured at the Korea Atomic Energy Research Institute (KAERI), and a performance test of the PHE prototype is currently underway in a small-scale nitrogen gas loop at KAERI. The PHE prototype is composed of two kinds of flow plates: grooves 1.0 mm in diameter machined into the flow plate for the primary coolant, and waved channels bent into the flow plate for the secondary coolant. Inside the 10 kW class lab-scale PHE prototype, twenty flow plates for the primary and secondary coolants are stacked in turn. In this study, to understand the macroscopic structural behavior of the PHE prototype under the steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of contacting the flow plates together, and when not contacting them. The analysis results for the extreme cases were also compared.

Highlights

  • Hydrogen is considered a promising future energy solution, as it is clean, abundant, and storable, and has highenergy density

  • A 10 kW class lab-scale PHE prototype made of Hastelloy-X was manufactured at the Korea Atomic Energy Research Institute (KAERI), and a performance test of the PHE prototype is currently underway in a small-scale nitrogen gas loop at KAERI

  • To understand the macroscopic structural behavior of the PHE prototype under the steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of contacting the flow plates together, and when not contacting them

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Summary

Introduction

Hydrogen is considered a promising future energy solution, as it is clean, abundant, and storable, and has highenergy density. The PHE of the SO3 decomposer, which generates process gases such as H2O, O2, SO2, and SO3 at a very high temperature, is a key component in the nuclear hydrogen program in the ROK. Inside the 10 kW class lab-scale PHE prototype, twenty flow plates for the primary and secondary coolants are stacked in turn. During the performance test of the 10 kW class lab-scale PHE prototype, the flow plates might not make contact with each other. To understand the macroscopic structural behavior of the PHE prototype under a steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of the flow plates making contacting with each other, and cases in which they do not make contact. The analysis results for the extreme cases were compared

Finite Element Modeling
Thermal Analysis
Boundary Conditions for Structural
Structural Analysis Results
Conclusion

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