MACROSCOPIC SPRAY CHARACTERISTICS OF GASOLINE, METHANOL, AND ETHANOL IN DIRECT INJECTION SPARK IGNITION ENGINE-LIKE CONDITIONS

Abstract

In recent decades, stringent emission norms have been enforced upon the engine research community and OEMs to encourage them to develop new spark ignition engine technologies, such as variable valve lifts, turbocharging, and direct injection spark ignition (DISI) engines. For further development, greater control of parameters such as in-cylinder air motion, spray characteristics, injection, and ignition events is required. Spray characterizations are crucial for understanding the mixing phenomena in heated and pressurized engine combustion chamber conditions. Spray pattern, fuel injection pressure (FIP), rate shape, and thermodynamic conditions of the combustion chamber play a vital role in the mixture preparation. The present study uses Mie-Scattering techniques to examine spray structures of fuels like methanol and ethanol and compare them to gasoline, which is of great interest to DISI engines. Three different temperatures of 50, 100, and 200°C and two chamber pressures, 4 and 8 bar, are considered to simulate typical engine-cylinder conditions. It is observed that the initial chamber conditions greatly influence the spray structure. Spray collapse is lesser for alcohol than gasoline. Three semi-empirical models for predicting spray penetration are analyzed: Dent, Hiroyasu and Arai, and Arrègle. These models could not differentiate between the test fuels, particularly methanol and ethanol, for predicting spray penetration length. The degree of deviation in predictions is the lowest in the Hiroyasu and Arai model and the highest in the Dent model. Spray penetration length increased with an increasing FIP regardless of ambient conditions; however, the spray penetration length decreased with increasing chamber pressure.