Abstract

On a score sheet for plastics, bioplastics have a medium score for combined mechanical performance and a high score for biodegradability with respect to counterpart petroleum-based plastics. Analysis quickly confirms that endeavours to increase the mechanical performance score for bioplastics would be far more achievable than delivering adequate biodegradability for the recalcitrant plastics, while preserving their impressive mechanical performances. Key architectural features of both bioplastics and petroleum-based plastics, namely, molecular weight (Mw) and crystallinity, which underpin mechanical performance, typically have an inversely dependent relationship with biodegradability. In the case of bioplastics, both macro and micro strategies with dual positive correlation on mechanical and biodegradability performance, are available to address this dilemma. Regarding the macro approach, processing using selected fillers, plasticisers and compatibilisers have been shown to enhance both targeted mechanical properties and biodegradability within bioplastics. Whereas, regarding the micro approach, a whole host of bio and chemical synthetic routes are uniquely available, to produce improved bioplastics. In this review, the main characteristics of bioplastics in terms of mechanical and barrier performances, as well as biodegradability, have been assessed—identifying both macro and micro routes promoting favourable bioplastics’ production, processability and performance.

Highlights

  • Pervasive plastics are leaving an indelible imprint on our planet

  • This behaviour was attributed to a plasticising effect of PEG, which acts to weaken the intermolecular forces between the adjacent polymer chains

  • This study proposed using PU and Polyfurfuryl alcohol (PFA) as bio-based coatings to composites containing flame-retardant treated natural fibres and phenolic resin

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Summary

Introduction

Pervasive plastics are leaving an indelible imprint on our planet. As high performance and energy-saving materials, plastics are ubiquitous and central to socio-economic advancement. Incompatibility with existing sorting infrastructures and high temperature mechanical recycling implemented for fossil-based plastics, along with raised production costs, are limiting factors Technical shortcomings, such as brittleness, lower gas barrier functions and processing performances, have played a role in keeping current market penetration levels in the region at just 2%. Petroleum-based plastics achieve the required degrees of high mechanical strength combined with flexibility and strong liquid and gas barrier properties by packing their sleek chemically structured chains into signature crystalline and amorphous regional arrangements. Bioplastics, in contrast, by the very fact that they are generated from bio-based resources, are inherently more complex with more elaborate chemical structures This provides both a means to progress their mechanical performance properties and provides amenability to bioactivity with higher levels of hydrolysable groups available for post use biodegradation and biodepolymerisation. Approaches to overcoming the gap between industrially required mechanical and barrier performances and biodegradability are overviewed and related to the potential to build a new generation of high-performance sustainable plastics

Bioplastic Production
Biosynthesised Plastics
Bioplastic Mechanical Performance
Bioplastic Barrier Performance
Bioplastic Processing and Formulation
Blends and Composites
Compatibilisers and Plasticisers
Natural Fillers
Bio-Coatings
Bioplastics Biodegradability
Findings
Conclusions
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