Abstract
This research and development on the grooving methods for the scintillating tiles of the SDC calorimeter was done to maximize the light output of scintillator plates and improve the uniformity among tiles through machining procedures. Grooves for wavelength shifting fibers in SCSN-81 can be machined from 10,000 to 60,000 RPM with a feed rate of more than 30 cm/min if the plate is kept cool and the chips are removed quickly by blowing dry, cold, clean air over the cutting tool. BC499-27, a polystyrene-based scintillator, is softer and more difficult to machine. It allows a maximum rotation speed of 20,000 RPM and a maximum feed rate of 15 cm/min. A new half-keyhole shape was used for the grooves, allowing safer, faster top-loading of the fibers. Three hundred tiles were machined, achieving a standard deviation of the light output of less than 7%.
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