Abstract

With the demand for improving freeze-drying (FD) process efficiency and protecting product characteristics, intelligent and robust analysis of process parameters for drawing effective FD curves has become the development direction of modern FD process. In this study, a prompt and applicable prediction model of FD parameters was designed by FTIR associated with chemometrics. By using spectral preprocessing and principal component analysis, 34 feature wavenumbers were extracted as input variables for modeling to quantify FD parameters. Among the 18 parameter prediction models, artificial neural network was adopted as the optimum model for the temperature and time of pre-freezing and desorption stages (R2 = 0.91, 0.83, 0.92, 0.84, RMSE = 0.12, 0.13, 0.08, 0.10), and random forest was confirmed as the best model for the parameters of sublimation stage (R2 = 0.88, 0.77, RMSE = 0.13, 0.16). According to the model prediction, random samples were selected for verification that the experimental results were close to 96% agreement with the model output.

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