Abstract

Pure hydroxyapatite, pure titanium, Ti60-HAp (60%Ti), and Ti40-HAp (40%Ti) composite coatings were deposited on 254 SMO steel by Low-Velocity Oxy-fuel (LVOF) spraying. Among the various LVOF sprayed coatings, the Ti40-HAp coating has the highest microhardness and adhesion strength values attributed to its low porosity and low coefficient of thermal expansion. The potentiodynamic polarisation and electrochemical impedance spectroscopy tests also indicated a lower corrosion rate for Ti40-HAp coating in simulated body fluid (SBF). The bacterial adhesion has shown a direct relationship with the surface roughness of the coatings. The bioactivity of the Ti-HAp composite coating was established through an in-vitro bioactivity test. The bioactivity decreased with increasing Ti content in the coating. The formation of rutile TiO2 and CaTiO3 phases significantly enhanced the microhardness, adhesion strength and corrosion resistance.

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