Abstract

This study investigates the rheological properties, elastohydrodynamic film thickness, and friction coefficients of several commercially available polyalphaolefin (PAO) and polydimethylsiloxane (PDMS)-based lubricants to assess relationships between molecular structure and lubricant performance. Molecular structures and masses were determined by nuclear magnetic resonance spectroscopy and gel permeation chromatography, respectively. Density and viscosity are measured from 303 to 398 K, while elastohydrodynamic lubricant film thickness and friction measurements were made at temperatures, loads, and speeds that are representative of boundary, mixed, and full-film lubrication regimes. The results show that PDMS-based lubricants are thermally and oxidatively more stable than PAOs, while the viscosity of PDMS-based lubricants is generally less temperature sensitive than PAOs, except for highly branched polysiloxanes. In particular, this study provides quantitative insight into the use of PDMS-based lubricants to obtain low friction through the entire lubrication regime (boundary to full film) by optimal tuning of the molecular mass and chain branching.

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