Abstract

SU-8, a very promising structural polymer for the next-generation 3D fabrication of micro-electromechanical systems (MEMS), has extremely poor tribological properties. The improvement in tribological properties has been recently addressed by developing SU-8/talc (30 wt%) /perfluoropolyether (PFPE) (30 wt%) composite. This composite showed wear durability approximately five orders of magnitude greater in comparison with that of pure SU-8. This drastic increment was found to be because of the in situ lubrication mechanism provided by the PFPE liquid droplets present in the composite. In this present investigation, the lubrication mechanism for SU-8/talc (30 wt%)/PFPE (10, 20 and 30 wt%) composites was further investigated by varying sliding speed (0.1–1.0 m/s) and normal load (2 N and 4 N) using silicon nitride ball of 4 mm diameter as the counterface. The data show that the coefficient of friction and interfacial shear strength follows linear relations with the logarithm of the sliding velocity. Normal load has effect on marginally reducing the coefficient of friction.

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