Low-temperature oxidation resistance of the silica-coated MoSi2 powders prepared by sol-gel preoxidation method

Abstract

MoSi2 has been regarded as one of the most promising structural materials, due to its excellent high-temperature oxidation resistance and high emissivity. However, as the most commonly used emittance agent in high emissivity coatings, it can be easily oxidized when the operating temperature is below 600 °C. To address this issue, the silica-coated MoSi2 powders with good low-temperature (400–600 °C) oxidation resistance were fabricated by a sol-gel method followed by a preoxidation process. Here in, by the combination of the non-isothermal and cyclic-isothermal oxidation analysis, we demonstrate that the silica gel film coated on MoSi2 can prevent oxidation to some extent, but the preoxidation treatment plays a more critical role in improving its oxidation resistance at low temperature. Both the sol-gel and preoxidation processes enable the integrated and compact encapsulation of the silica coating. The synthesized silica-coated MoSi2 exhibits excellent oxidation resistance with slightly weight gains (<1 wt%) after cyclic-isothermal oxidation at 400–600 °C for 12 h.