Abstract

Abstract. Fluxgate magnetometers are important tools for geophysics and space physics, providing high-precision magnetic field measurements. Fluxgate magnetometer noise performance is typically limited by a ferromagnetic element that is periodically forced into magnetic saturation to modulate, or gate, the local magnetic field. The parameters that control the intrinsic magnetic noise of the ferromagnetic element remain poorly understood. Much of the basic research into producing low-noise fluxgate sensors was completed in the 1960s for military purposes and was never publicly released. Many modern fluxgates depend on legacy Infinetics S1000 ring cores that have been out of production since 1996 and for which there is no published manufacturing process. We present a manufacturing approach that can consistently produce fluxgate ring cores with a noise of ∼6–11 pT per square root hertz – comparable to many of the legacy Infinetics ring cores used worldwide today. As a result, we demonstrate that we have developed the capacity to produce the low-noise ring cores essential for high-quality, science-grade fluxgate instrumentation. This work has also revealed potential avenues for further improving performance, and further research into low-noise magnetic materials and fluxgate magnetometer sensors is underway.

Highlights

  • Fluxgate magnetometers (e.g., Primdahl, 1979) are important tools for geophysics, solar–terrestrial and space physics, space exploration, and monitoring space weather

  • The instrumental noise floor of the sensor is typically limited by the intrinsic magnetic noise of the ring core as it is driven in and out of magnetic saturation

  • Many modern fluxgates depend on legacy Infinetics S1000 ring cores that have been out of production since 1996

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Summary

Introduction

Fluxgate magnetometers (e.g., Primdahl, 1979) are important tools for geophysics, solar–terrestrial and space physics, space exploration, and monitoring space weather. They provide high-precision measurements of Earth’s magnetic field that can be used to image downward into the Earth, resolving subsurface conductivity via magnetotellurics, and upward into near-Earth space, inferring the currents and waves coupling the ionosphere to the magnetosphere. Tion that exists, much of which dates to the 1960s This process yields fluxgate ring cores comparable to those produced historically and serves as a baseline for further low-noise fluxgate ring-core development

History of 6-81 permalloy
The S1000 ring core
Construction and heat treatment of new ring cores
Ring core bobbin
Manufacturing thin 6-81 permalloy foil
Manufacturing a ring-core assembly
Heat treatment of the ring-core assembly
Heat-treatment process furnace setup
Effect of heat treatment on permalloy foil strips
Ring-core characterization
Performance of the ring cores
Discussion
Findings
Summary and conclusions
Future work

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