Abstract

Photosensitive polyimide (PSPI) based insulating layer fabrication for microelectromechanical systems (MEMS) application has been systematically investigated in this work. The PSPI was spin coated on a silicon substrate as an insulating layer between two metal lines. In consideration of thermal properties, a low temperature hard bake process was carefully optimized. Finally, the polyimide insulating layer was hardened by exposure to air at 80°C for 120 min + 150°C for 60 min + 180°C for 60 min + 250°C for 60 min + 350°C for 60 min in a dry furnace. Using this optimized hardening process, the outgassing effect in post-fabrication heat treatment can be completely eliminated, which presented an excellent thermal resistance in MEMS fabrications. The reliability test was accomplished through an immersion in organic solvent and acid/base solution in order to verify the corrosion resistance of the PSPI frame for insulating application. The excellent resistance which is on the order of 108 Ω between two metal lines, shows an outstanding insulating property.

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