Low Cycle Fatigue Crack Initiation of Rotating Structures Under Biaxial Stress States

Abstract

Rotating structures can experience biaxial stress states with a wide range of biaxiality ratios on structure surfaces. Low cycle fatigue (LCF) crack initiation in such conditions demonstrates different fatigue characteristics in terms of crack orientation, fatigue life, etc. The biaxial stress states can be categorized into two types: in-phase and out-of-phase under which fatigue characteristics can be significantly different according to rig test results. This paper presents an investigation of LCF crack initiation under in-phase and out-of-phase biaxial stress states based on rig test results of a nickel alloy. The crack orientations are reviewed and discussed at different stress states. Relations of biaxial LCF life debit factor vs biaxiality ratio are derived (the debit factor is defined as a ratio of the LCF life at a biaxial stress state to the LCF life at corresponding uniaxial stress state which has same cyclic and mean stresses as the primary cyclic and mean stressees of the biaxial stress state). The rig test results showed that the crack orientation is usually normal to the primary stress vector under in-phase biaxial stress states but is inclined to the primary stress vector under out-of-phase stress states. As per the derived biaxial LCF life debit factors, the LCF life was found to be slightly reduced with increasing biaxiality ratios under in-phase biaxial stress states but significantly reduced under out-of-phase biaxial stress states compared with corresponding uniaxial primary stress states. The equivalent cyclic stress fatigue criterion is also employed to theoretically model the biaxial LCF life debit factor under in-phase biaxial stress states. The hydrostatic cyclic stress is included in the equivalent cyclic stress in order to take into account the hydrostatic cyclic pressure effects. The equivalent cyclic stress in the criterion can physically reflect the materials’ ductility reduction under in-phase multiaxial stress states.