Abstract

An economical Al-Mg-Si alloy, whose cost is only one-fifteenth of high-purity Al, was modified by friction stir processing towards low-cost high-performance aluminum anodes for primary aluminum-air batteries. The hydrogen evolution reaction was alleviated by the fragmentation of large precipitates and the dispersion of impurities, which was decreased to 0.257 mL/(cm2·min), and the power and energy densities increased by 36.4 % and 24.2 %, respectively. It indicated that this method provides novel opportunities to explore economical materials for primary Al-air batteries.

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