Abstract

This paper presents a computationally efficient loss prediction procedure and thermal analysis of surface-mounted brushless AC permanent magnet (PM) machine considering the UDDS driving duty cycle by using a lumped parameters’ thermal model. The accurate prediction of loss and its variation with load are essential for thermal analysis. Employing finite element analysis (FEA) to determine loss at every load point would be computationally intensive. Here, the finite element analysis and/or experiment based computationally efficient winding copper and iron loss and permanent magnet (PM) power loss models are employed to calculate the electromagnetic loss at every operation point, respectively. Then, the lumped parameter thermal method is used to analyse the thermal behaviour of the driving PM machine. Experiments have been carried out to measure the temperature distribution in a motor prototype. The calculation and experiment results are compared and discussed.

Highlights

  • The massive application of electric vehicle (EV) is a significant way to reduce the emission and to settle the energy crisis [1]

  • This paper presents a computationally efficient loss prediction procedure and thermal analysis of surface-mounted brushless AC permanent magnet (PM) machine considering the UDDS driving duty cycle by using a lumped parameters’ thermal model

  • The types of EVs can be categorized as pure electric vehicle (PEV), hybrid electric vehicle (HEV), and fuel cell electric vehicle (FCEV) [1,2,3]

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Summary

Introduction

The massive application of electric vehicle (EV) is a significant way to reduce the emission and to settle the energy crisis [1]. The types of EVs can be categorized as pure electric vehicle (PEV), hybrid electric vehicle (HEV), and fuel cell electric vehicle (FCEV) [1,2,3] To all these subcategories, electric machine is always the key traction component, which needs to be well designed and manufactured. Among all the types of electric machine, brushless AC PM machine is a promising candidate for EV traction motor due to its high power density, high efficiency, fast dynamics, and compactness [4, 5] This kind of machine could suffer insulation failure of coils and irreversible demagnetization due to the poor cooling condition on the rotor side and excessive heat generation on the stator side, especially for variable-speed application [6]. The accurate temperature prediction for traction brushless AC PM machine is of great importance at the design stage

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