Abstract

Aiming at the requirement for high-precision on-demand droplet jetting of high-viscosity industrial inks, a longitudinal-transducer-based membrane resonant droplet ejector (LT-MRDE) is designed and fabricated in this work. The jetting and observing system of LT-MRDE is set up to quantitatively explore the variations of droplet volume and velocity with driving voltage. Moreover, the three-dimensional (3D) multi-relaxation-time (MRT) lattice Boltzmann (LB) model coupled immersed boundary (IB) is employed to elucidate the effects of driving voltage and liquid viscosity on droplet characteristics. Experimental results demonstrate that the LT-MRDE could stably eject the silicone oil with a viscosity of 100 mPa·s from ∼50 μm vibrating orifice. Furthermore, both the volume and velocity of droplet exhibit a proportionality to voltage and an inverse proportionality to viscosity. The optimal droplet volume and velocity of 100 mPa·s silicon oil are 67.27 pL and 9.07 m/s with the driving parameters of 75 Vpp/14.754 kHz. With high jetting frequency and controllable droplet volume, LT-MRDE provides a new alternative for on-demand precision jetting of high-viscosity industrial inks.

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