Abstract

The recycling of mineral materials is a sustainable and economical approach for reducing solid waste and saving primary resources. However, their reuse may pose potential risks of groundwater contamination, which may result from the leaching of organic and inorganic substances into water that percolates the solid waste. In this study, column leaching tests were used to investigate the short- and long-term leaching behavior of “salts”, “metals”, and organic pollutants such as PAHs and herbicides from different grain size fractions of construction & demolition waste (CDW) and railway ballast (RB) after a novel treatment process. Specifically, silt, sand and gravel fractions obtained after a sequential crushing, sieving, and washing process (“wet-processing”) of very heterogeneous input materials are compared with respect to residual contamination, potentially limiting their recycling. Concentrations in solid fractions and aqueous leachate were evaluated according to threshold values for groundwater protection to identify relevant substances and to classify materials obtained for recycling purposes according to limit values. For that, the upcoming German recycling degree was applied for the first time. Very good agreement was observed between short and extensive column tests, demonstrating that concentrations at L/S 2 ratios are suitable for quality control of recycling materials. Different solutes showed a characteristic leaching behavior such as the rapid decrease in “salts”, e.g., SO42− and Cl−, from all solid fractions, and a slower decrease in metals and PAHs in the sand and silt fractions. Only the gravel fraction, however, showed concentrations of potential pollutants low enough for an unlimited re-use as recycling material in open technical applications. Sand fractions may only be re-used as recycling material in isolated or semi-isolated scenarios. Leaching from heterogeneous input materials proved harder to predict for all compounds. Overall, column leaching tests proved useful for (i) initial characterization of the mineral recycling materials, and (ii) continuous internal (factory control) and external quality control within the upcoming German recycling decree. Results from such studies may be used to optimize the treatment of mixed solid waste since they provide rapid insight in residual pollution of material fractions and their leaching behavior.

Highlights

  • Cyanide and EOX were not detected in the solid samples, except for the input material and the sand fraction of CDW2 with EOX concentrations of

  • Metals exceeding precautionary values were detected in silt fractions of both railway ballast (RB) and construction and demolition waste (CDW) materials, e.g., As (>10 mg/kg), Pb (>40 mg/kg), Cu (>20 mg/kg) and Zn (>60 mg/kg), while both, the silt and sand fractions exceeded the limit of solid concentrations for Cd (>0.4 mg/kg), Cr (>30 mg/kg) and Ni (>15 mg/kg)

  • Slower leaching was observed in the silt fraction, probably due to smaller grain size and higher sorption capacity

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Summary

Introduction

The largest solid waste stream in Germany with an annual volume of more than 275 million tones comprises 32% of construction and demolition waste (CDW), of which about 90% is reused [1]. Recycling mineral waste has a lot of advantages in terms of sustainability and economical aspects. More and more companies start to treat excavated soil-stone mixtures, and demolition waste or railway ballast, combining crushing with dry and wet sieving and washing processes (wet processing). The reuse of mineral materials may pose potential risks of environmental pollution, resulting from leaching of organic and inorganic substances into percolating water and, into groundwater [2,3,4,5]

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