Abstract

Fault detection and diagnosis can improve safety and reliability of gas turbines. Current studies on gas turbine fault detection and diagnosis mainly focus on the case of abundant fault samples. However, fault data are rare or even unavailable for gas turbines, especially newly-run gas turbines. Aiming to realize fault detection with only normal data, this paper proposes the concept of normal pattern group. A group of long-short term memory (LSTM) networks are first used for characterizing the mapping relationships among measurable parameters of healthy three-shaft gas turbines. Experiments show that the proposed method can detect all 13 common gas path faults of three-shaft gas turbines sensitively while remaining low false alarm rate. Comparison experiment with single normal pattern model verifies the necessaries and superiorities of using normal pattern group. Meanwhile, comparison between LSTM network and other methods including support vector regression, single-layer feedforward neural network, extreme learning machine and Elman recurrent neural network verifies the superiorities of LSTM network in fault detection. Furthermore, comparison experiment with four common one-class classifiers further verifies the superiorities of the proposed method. This also indicates the superiorities of data-driven methods and gas turbine principle fusion to some extent.

Highlights

  • Aiming to address the fault detection of three-shaft marine gas turbines in the case where only normal data are available at the beginning stage of operation, this paper proposed normal pattern group-based fault detection method for the first time

  • According to literature [56], this paper simulated 13 common gas path faults including the fouling of low-pressure compressor (LPC), the foreign object damaging (FOD) of LPC, the fouling of high-pressure compressor (HPC), the FOD of HPC, the fouling of high-pressure turbine (HPT), the erosion of HPT, the FOD of HPT, the fouling of low-pressure turbine (LPT), the erosion of LPT, the FOD of LPT, the fouling of power turbine (PT), the erosion of PT and the FOD of PT

  • Aiming at the case where only normal data are available, this paper proposes long short-term memory (LSTM) networkbased normal pattern group for fault detection of three-shaft gas turbines

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Summary

Introduction

Prognostics and health management (PHM) technique of gas turbine has become a hot research topic for monitoring health condition as well as ensuring the safe and reliable operation [1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23]. Loboda et al [25] further proposed a probabilistic neural network-based method for fault diagnosis of industrial gas turbines and aircraft gas turbines and reported good detection performance. Liu et al [36] used convolutional neural network for fault detection of industrial gas turbines and obtained better performance than conventional artificial neural network and extreme learning machine. Aiming to address the fault detection of three-shaft marine gas turbines in the case where only normal data are available at the beginning stage of operation, this paper proposed normal pattern group-based fault detection method for the first time.

Normal Pattern Group-Based Fault Detection
Long Short-Term Memory Network
Collaborative Decision for Fault Detection
Data Description
Experiment of LSTM Network-Based Normal Pattern Group
Proposed Method
Comparison with Single Normal Pattern Methods
Comparison between LSTM Network and Other Methods
Comparison with One-Class Classifiers
Findings
Conclusions and Future Work
Full Text
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