Localized Corrosion Behavior and Corrosion Microstructure of LZ91 and LAZ931 Mg Alloys

Abstract

LZ91 (Mg-9 wt%Li-1 wt%Zn) and LAZ931 (Mg-9 wt%Li-3 wt%Al-1 wt%Zn) alloys are emerging ultra-lightweight Mg alloys, which can be used in applications that require weight reduction. Although LZ91 alloy has found some success in the 3C industry, the relatively inferior mechanical strength limits its widespread application. To improve the mechanical properties, Al was added to LZ91 alloy to form LAZ931 alloy. However, both LZ91 and LAZ931 alloys are primarily composed of a dual-phase structure with α (HCP) and β (BCC) phases, which form a microgalvanic couple in the corrosion environment. Furthermore, adding Al introduces additional secondary phases, such as AlLi and MgLi2Al, which complicate the corrosion behavior and mechanism. Therefore, this study investigates the corrosion behavior and microstructure of LZ91 and LAZ931 Mg alloys in 3.5 wt% NaCl solution and the relationships to the phase distribution in the alloy substrates.By in situ optical microscope (OM) observations and open circuit potential (OCP) monitoring, localized corrosion initiates on the LAZ931 alloy earlier than on the LZ91 alloy. The early initiation and propagation of localized corrosion on the LAZ931 alloy result in worse corrosion resistances and faster corrosion rates measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves. By scanning Kelvin probe force microscopy (SKPFM), the Li-rich β phase is more active than the Mg-rich α phase. However, interestingly, localized corrosion was found to preferentially propagate inside the α phase, which seems to contradict the SKPFM measurements. The preferential propagation of localized corrosion in the α phase could be related to the difference in the surface corrosion film thicknesses on the α and β phases before localized corrosion propagation. The localized corrosion behavior and corrosion microstructure of the alloys will be discussed based on electrochemical measurements and site-specific microstructure characterizations. Figure 1