Local Buckling Behaviour and Design of Cold-Formed Steel Compression Members at Elevated Temperatures

Abstract

The importance of fire safety design has been realised due to the ever increasing loss of properties and lives caused by structural failures during fires. In recognition of the importance of fire safety design, extensive research has been undertaken in the field of fire safety of buildings and structures especially over the last couple of decades. In the same period, the development of fire safety engineering principles has brought significant reduction to the cost of fire protection. However the past fire research on steel structures has been limited to heavier, hot-rolled structural steel members and thus the structural behaviour of light gauge cold-formed steel members under fire conditions is not well understood. Since cold-formed steel structures have been commonly used for numerous applications and their use has increased rapidly in the last decade, the fire safety of cold-formed steel structural members has become an important issue. The current design standards for steel structures have simply included a list of reduction factors for the yield strength and elasticity modulus of hot-rolled steels without any detailed design procedures. It is not known whether these reduction factors are applicable to the commonly used thin, high strength steels in Australia. Further, the local buckling effects dominate the structural behaviour of light gauge cold-formed steel members. Therefore an extensive research program was undertaken at the Queensland University of Technology to investigate the local buckling behaviour of light gauge cold-formed steel compression members under simulated fire conditions. The first phase of this research program included 189 tensile coupon tests including three steel grades and six thicknesses to obtain the accurate yield strength and elasticity modulus values at elevated temperatures because the deterioration of the mechanical properties is the major parameter in the structural design under fire conditions. The results obtained from the tensile tests were used to predict the ultimate strength of cold-formed steel members. An appropriate stress-strain model was also developed by considering the inelastic mechanical characteristics. The second phase of this research was based on a series of more than 120 laboratory experiments and corresponding numerical analyses on cold-formed steel compression members to investigate the local bucking behaviour of the unstiffened flange elements, stiffened web elements and stiffened web and flange elements at elevated temperatures up to 800°C. The conventional effective design rules were first simply modified considering the reduced mechanical properties obtained from the tensile coupon tests and their adequacy was studied using the experimental and numerical results. It was found that the simply modified effective width design rules were adequate for low strength steel members and yet was not adequate for high strength cold-formed steel members due to the severe reduction of the ultimate strength in the post buckling strength range and the severe reduction ratio of the elasticity modulus to the yield strength at elevated temperatures. Due to the inadequacy of the current design rules, the theoretical, semi-empirical and empirical effective width design rules were developed to accurately predict the ultimate strength of cold-formed steel compression members subject to local buckling effects at elevated temperatures. The accuracy of these new design methods was verified by comparing their predictions with a variety of experimental and numerical results. This thesis presents the details of extensive experimental and numerical studies undertaken in this research program and the results including comparison with simply modified effective width design rules. It also describes the advanced finite element models of cold-formed steel compression members developed in this research including the appropriate mechanical properties, initial imperfections, residual stresses and other significant factors. Finally, it presents the details of the new design methods proposed for the cold-formed steel compression members subject to local buckling effects at elevated temperatures.