Abstract

In this paper, load step reduction techniques are investigated for adjoint sensitivity analysis of path-dependent nonlinear finite element systems. In particular, the focus is on finite strain elastoplasticity with typical hardening models. The aim is to reduce the computational cost in the adjoint sensitivity implementation. The adjoint sensitivity formulation is derived with the multiplicative decomposition of deformation gradient, which is applicable to finite strain elastoplasticity. Two properties of adjoint variables are investigated and theoretically proved under certain prerequisites. Based on these properties, load step reduction rules in the sensitivity analysis are discussed. The efficiency of the load step reduction and the applicability to isotropic hardening and kinematic hardening models are numerically demonstrated. Examples include a small-scale cantilever beam structure and a large-scale conrod structure under huge plastic deformations.

Highlights

  • Shape optimization plays an important role in industrial structure design

  • A unified framework has been presented on how to formulate sensitivity with adjoint variable method for a wide range of path-dependent system behaviors (Michaleris et al 1994; Alberdi et al 2018). It shows that the adjoint variable method should follow a backward solution

  • According to Eqs. (44) to (46), the major computational effort in the adjoint sensitivity analysis is the backwards solution of adjoint variables

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Summary

Introduction

Shape optimization plays an important role in industrial structure design. Non-parametric shape optimization, which dates back to the work by Zienkiewicz and Campbell (1973), employs nodal coordinates in a finite element system as design variables. A unified framework has been presented on how to formulate sensitivity with adjoint variable method for a wide range of path-dependent system behaviors (Michaleris et al 1994; Alberdi et al 2018). Techniques to reduce the computational cost in the sensitivity analysis are highly demanded For this purpose, sensitivity reanalysis in the frame of independent coefficients strategy has been suggested, which employs local modification of a large-scale structure to avoid repeated solutions of full finite element analysis (Liu and Wang 2008). Sensitivity reanalysis in the frame of independent coefficients strategy has been suggested, which employs local modification of a large-scale structure to avoid repeated solutions of full finite element analysis (Liu and Wang 2008) This has been demonstrated to be effective only for linear structural systems.

Finite strain elastoplastic analysis
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Adjoint sensitivity formulation for finite strain elastoplasticity
Load step reduction in the adjoint sensitivity analysis
Load step reduction for elastic steps
Load step reduction for plastic steps
Solid beam under severe bending
Solid beam under severe bending and twisting
Demonstration with a connecting rod structure
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Efficiency in terms of computational time
Influence on the computational cost of optimization
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Extension to kinematic and combined hardening model
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Extension to nonlinear elasticity and multilinear plasticity
Conclusion
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Findings
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Full Text
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