Abstract

Lithium carbonate precipitation from a Li2SO4 solution in a stirred crystallizer in semi-batch processes was investigated and compared using a heterogeneous CO2 reaction and homogeneous Na2CO3 reaction. Nucleation and crystal growth were successfully monitored by an inline Particle Track based on the focused beam reflectance measurement technique. The results obtained indicate that the particle size decreased with an increase in mixing speed for both precipitation processes. However, the CO2 feed rate in the heterogeneous reaction and the pumping rate of Na2CO3 in the homogeneous reaction did not have a significant impact on the particle size distribution. Temperature and the final pH play critical roles in precipitation when using CO2 as a reactant. High alkaline conditions are needed to induce heterogeneous precipitation. The lithium recovery with homogeneous precipitation was higher than with heterogeneous precipitation, probably due to the gas-liquid mass transfer phenomena of absorption influencing carbon dioxide conversion to carbonate ions in heterogeneous precipitation. Agglomerates of leaf-shaped primary crystals were mainly obtained.

Highlights

  • Lithium demand has been boosted due to the high consumption in the lithium battery industry in the last decades

  • Nucleation and crystal growth were successfully monitored by an inline Particle Track based on the focused beam reflectance measurement technique

  • Han et al (2018), we investigated the recovery of lithium carbonate by precipitation from an aqueous multicomponent solution simulating battery waste leachate

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Summary

Introduction

Lithium demand has been boosted due to the high consumption in the lithium battery industry in the last decades. A large amount of lithium salts, currently accounting for up to roughly 65% of the worldwide lithium demand, is needed and this figure is expected to keep growing continuously (Flixer et al, 2018). This would require a major increase in mining and ore processing, which will lead to a non-sustainable outcome and enhance environmental pollution. Besides WEEE, spent brine, effluent, and side streams from industrial plants usually contain a certain amount of precious elements In these applications too, attention should be paid to their recovery and reuse in order to develop cost- and energy-efficient methods and technologies

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