Abstract

The paper addresses the problem of efficient inventory management in production–inventory systems focusing on the dynamical nature of goods flow process. In the considered systems, the stock used to satisfy an unknown, time-varying demand is replenished either from a single or from multiple supply sources. The replenishment orders issued in each review period are realized with a delay, which differs among the suppliers and transport alternatives. For the analyzed setting, modeled as a discrete-time n th-order deterministic system, a new inventory policy is developed using a strict control-theoretic methodology. In contrast to the classical, stochastic approaches, the proposed control law is obtained by minimizing a quadratic cost functional, which guarantees the optimal dynamical performance of production–inventory systems with (possibly) different lead-time delays in the supply path. The designed policy ensures that the demand is always entirely satisfied from the on-hand stock (yielding zero lost-sales cost) and the warehouse capacity is not exceeded (which eliminates the risk of high-cost emergency storage). The closed-form solution of the linear–quadratic (LQ) optimization problem allows for a straightforward implementation of the developed control strategy in real systems.

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