Linear and non-linear rheology of linear polydisperse polyethylene

Abstract

Rheological techniques, size-exclusion chromatography, and molecular spectroscopy are the most widely used tools for describing polymer molecular structure in polyolefins. The detection of long-chain branching, and to some extent, its quantification, have been based on quantifying the deviation of polyethylene’s (PE) rheological behavior from that of a linear reference. Although metallocene-based PE has been extensively studied, linear polydisperse originating from Ziegler or Chromium-based catalysts are not often thoroughly considered, despite their high industrial importance. Within this work, we study the linear and non-linear rheology of a set of polydisperse PEs, for which the topological linearity is confirmed by GPC-MALLS measurements. Thus, we can safely quantify the effect of broad molecular weight distribution, high and ultra-high molecular weight fractions on rheological quantities and model parameters. Specifically, the zero-shear viscosity, η0 vs. Mw, relaxation spectra, phase lag vs. the complex modulus plot (van Gurp–Palmen method) were applied and significant deviations from the “rheologically linear” behavior were observed, attributed only to Mw, Mz and polydispersity. Since the elongational viscosity was typical of linear PE, large-amplitude oscillatory shear and FT-Rheology were applied to quantify the non-linear rheological behavior. The latter was described by a single parameter, \(Q=I_{3/1}/\gamma_0^2\), which for linear polydisperse PE was correlated to the high molecular weight fraction and was constant over a broad range of applied Deborah numbers for the respective excitation frequencies. Since we need to correlate structural features such as broad MWD and HMW to polymer performance under processing conditions, we have to extend the analysis of linear rheological parameters, such as zero-shear viscosity, to non-linear parameters, e.g., the Q parameter quantified and used here.