Abstract

Biorefining by enzymatic hydrolysis (EH) of lignocellulosic waste material due to low costs and affordability has received enormous interest amongst scientists as a potential strategy suitable for the production of bioactive ingredients and chemicals. In this study, a sustainable and eco-friendly approach to extracting bound ferulic acid (FA) was demonstrated using single-step EH by a mixture of lignocellulose-degrading enzymes. For comparative purposes of the efficiency of EH, an online extraction and analysis technique using supercritical fluid extraction–supercritical fluid chromatography–mass spectrometry (SFE-SFC-MS) was performed. The experimental results demonstrated up to 369.3 mg 100 g−1 FA release from rye bran after 48 h EH with Viscozyme L. The EH of wheat and oat bran with Viscoferm for 48 h resulted in 255.1 and 33.5 mg 100 g−1 of FA, respectively. The release of FA from bran matrix using supercritical fluid extraction with carbon dioxide and ethanol as a co-solvent (SFE-CO2-EtOH) delivered up to 464.3 mg 100 g−1 of FA, though the extractability varied depending on the parameters used. The 10-fold and 30-fold scale-up experiments confirmed the applicability of EH as a bioprocessing method valid for the industrial scale. The highest yield of FA in both scale-up experiments was obtained from rye bran after 48 h of EH with Viscozyme L. In purified extracts, the absence of xylose, arabinose, and glucose as the final degradation products of lignocellulose was proven by high-performance liquid chromatography with refractive index detection (HPLC-RID). Up to 94.0% purity of FA was achieved by solid-phase extraction (SPE) using the polymeric reversed-phase Strata X column and 50% EtOH as the eluent.

Highlights

  • Cereals make a significant contribution to the economy of the EU, and their byproducts are thought to be a potential renewable source of high-demand bioactive compounds

  • Concerning environmental pollution matters and governmental intentions outlined in the EC Directive 2010/75/EU [21], aiming to reduce the negative impact of industrial toxic emissions on ecosystems creates an additional demand for developing green technologies for the production of chemicals from renewable sources

  • The highest yield of t-ferulic acid (FA) in all cases of enzymes applied was obtained from rye and wheat bran after 48 h of enzymatic hydrolysis (EH), except for wheat bran and Viscozyme L, where the highest yield was acquired already after 24 h (Figure 2A,B)

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Summary

Introduction

Cereals make a significant contribution to the economy of the EU, and their byproducts are thought to be a potential renewable source of high-demand bioactive compounds. 240.5% from 108.3 million tons (Mt) in 1961 to 368.9 Mt in 2019 [1] Due to their availability, the by-products are attracting enormous attention amongst researchers worldwide as a potential and renewable raw material suitable for the manufacturing of active biomolecules and added-value functional ingredients [2]. The presence of indigestible dietary fiber in the matrix of bran makes this material suitable for livestock feeding, while their application in the food industry is negligible. Valorization of by-products could be done through the application of innovative and green strategies aimed at biomass transformation by extracellularly produced hydrolases, such as cellulases, xylanases, and feruloyl esterases

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