Lignin-based Carbon Fibers: Effect of Synthetic Polymer Blending on Fiber Properties

Abstract

Carbon fibers have been produced from hardwood lignin/synthetic polymer blend fibers. Hardwood kraft lignin was thermally blended with two recyclable polymers, poly(ethylene terephthalate) (PET) and polypropylene (PP). Both systems were easily spun into fibers. A thermostabilization step was utilized prior to carbonization to prevent fusion of individual fibers. For the lignin-based carbon fibers, careful control of heating rate was required. However, PET–lignin blend fibers can be thermostabilized under higher heating rates than the corresponding homofibers. Carbon fiber yield decreased with increasing incorporation of synthetic plastic. However, carbon fiber yield obtained for a 25% plastic blend fiber was still higher than that generally reported for petroleum pitch. Blend composition also affected surface morphology of the carbon fibers. Immiscible lignin–PP fibers resulted in a hollow and/or porous carbon fiber; whereas carbon fiber produced from miscible lignin–PET fibers have a smooth surface. Synthetic polymer blending also affected the mechanical properties of the fibers, especially MOE; lignin-based carbon fiber properties improved upon blending with PET.