Abstract
This paper presents a novel origami-based portable deployable canopy system developed using fiber reinforced plastics. A modular system composed of multiple developable strips is proposed to provide a one degree-of-freedom deployment motion from a flat-folded state to a fully deployed state. Each strip is comprised of panels with embedded compliant hinges whose pattern is created in a planar configuration through the laying out of prepreg composite sheets and multi-step curing. The design process of a canopy using this system is demonstrated herein. To capture the complex behaviors and functionality, the design process involves developing different analytical models for each step starting with a simplified model and ending with a refined model. In this case, we defined a parametric design family from rigid origami theory and determined preliminary design parameters through a multi-objective optimization (MOO) scheme in order to balance performance against manufacturing constraints. We then applied geometric nonlinear analyses to assess the kinematic behaviors of the folding actions and also the buckling behavior of the structure in its deployed state. The analyses indicated the need for stability improvement, provided using tension elements. The structure was divided into developable parts that can be manufactured in a planar state. With a total mass of 27 kg, the system can be carried by two or three persons and deployed within a minute.
Highlights
Portable deployable structures are ideal solutions for temporary buildings such as shelters for disaster relief or pavilions for various events
We present an origami-based deployable structure using fiber reinforced plastic (FRP) plates with compliant hinges to achieve lightness
The panel parts are made from Carbon Fiber Reinforced Plastics (CFRP) and the joint parts consist of Grass Fiber Reinforced Plastics (GFRP) with embedded FRP hinges
Summary
Portable deployable structures are ideal solutions for temporary buildings such as shelters for disaster relief or pavilions for various events. Origami systems offer reversible folding and deployment functions with watertight rigid surface panels, provided that the kinematics of the rigid origami is carefully examined [1,2,3,4]. This makes the system potentially more reliable in the process of folding it down into its compact stowed state. We present an origami-based deployable structure using fiber reinforced plastic (FRP) plates with compliant hinges to achieve lightness. The geometry of the module was chosen so that the structure is always flat-foldable and rigidfoldable after assembly with exactly one kinematic degree of freedom (DOF) This allows the structure to continuously fold down to a stowed state with simple actuation control.
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