Abstract

In this study, the authors rationally designed a high-performance catalytic filter for continuous flow catalysis. The catalytic filter consisted of ligand-free nanoscale gold (nano-Au) catalysts and nitrogen-doped graphene (N-rGO). The Au catalyst was fabricated in situ onto a pre-formed N-rGO support by the NaBH4 reduction of the Au precursor, and the size of the nano-Au was fine-tuned. A hydrothermal pretreatment of graphene oxide enriched nitrogen-containing species on the surface of two-dimensional graphene supports and enhanced the affinity of Au precursors onto the support via electrocatalytic attraction. The nano-Au catalysts acted as high-performance catalysts, and the N-rGO acted as ideal filter materials to anchor the catalysts. The catalytic activity of the as-designed catalytic filter was evaluated using 4-nitrophenol (4-NP) hydrogenation as a model catalytic reaction. The catalytic filters demonstrated superior catalytic activity and excellent stability, where a complete 4-nitrophenol conversion was readily achieved via a single pass through the catalytic filter. The as-fabricated catalytic filter outperformed the conventional batch reactors due to evidently improved mass transport. Some key operational parameters impacting the catalytic performance were identified and optimized. A similar catalytic performance was also observed for three 4-nitrophenol spiked real water samples (e.g., surface water, tap water, and industrial dyeing wastewater). The excellent catalytic activity of the nano-Au catalysts combined with the two-dimensional and mechanically stable graphene allowed for the rational design of various continuous flow catalytic membranes for potential industrial applications.

Highlights

  • Noble metal nanoparticles have been extensively explored for application in catalysis [1,2,3,4,5]

  • Transforming the unique characteristics of individual nanoscale components into macroscopic materials such as membranes or sheets remains a challenge, as the engineering of these structures often compromises their intrinsic properties [32]. For this contribution to research, ligand-free nanoscale gold catalysts with a tunable size were grown in situ onto a nitrogen-doped graphene (N-rGO) support membrane for continuous flow catalysis applications

  • The Au/N-rGO catalytic filters were fabricated by the in situ reduction of gold salt

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Summary

Introduction

Noble metal nanoparticles have been extensively explored for application in catalysis [1,2,3,4,5]. A more promising design is to construct a catalytic membrane reactor by integrating the catalytic nanoparticles with a desirable membrane material [29] These nanoscale catalysts can be effectively immobilized onto or into a support matrix without inhibiting access to catalytic sites [30]. Transforming the unique characteristics of individual nanoscale components into macroscopic materials such as membranes or sheets remains a challenge, as the engineering of these structures often compromises their intrinsic properties [32] For this contribution to research, ligand-free nanoscale gold (nano-Au) catalysts with a tunable size were grown in situ onto a nitrogen-doped graphene (N-rGO) support membrane for continuous flow catalysis applications. A few 4-NP spiked real water samples were challenged with the catalytic filter

Chemicals and Materials
Catalytic Membrane Reactor Fabrication
Characterizations
Catalytic Activity Evaluation
Results and Discussion

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