Life-Extension Project Applies Assessment of Reinforced Concrete to Nonjacket Structures

Abstract

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 31250, “Wandoo B: Application of Advanced Reinforced Concrete Assessment for Life Extension for Non-Jacket Structures,” by Robert Sheppard, Spire Engineering; Colin O’Brien, Vermilion Oil and Gas; and Yashar Moslehy, Spire Engineering, et al., prepared for the 2021 Offshore Technology Conference, originally scheduled to be held in Houston, 4–7 May. The paper has not been peer reviewed. Copyright 2021 Offshore Technology Conference. Reproduced by permission. Wandoo B is a concrete gravity-based structure (GBS) and is the main production facility for the Wandoo field offshore northwest Australia. It was installed in 1997 with a design life of 20 years. The structural assessments discussed in this paper are part of a comprehensive life-extension project encompassing wells, subsea systems, marine and safety systems, and topsides facilities and structures to demonstrate fitness for service through the end of field life. Background The GBS serves as the support structure for the Wandoo B facility and provides oil storage for the Wandoo field. The structure has four shafts approximately 11 m in diameter that support the top-sides facilities and a base structure with permanent ballast and oil storage cells (Fig. 1). It was originally developed as an ExxonMobil-led project and now is owned and operated wholly by Vermilion Oil and Gas Australia. The reinforced concrete (RC) shafts and the base top slab are pretensioned. In the shafts, tendons are enclosed in 20 ducts distributed around the circumference. The top of the shafts provides a mating point with the steel topsides structure with the connection formed by embedded anchor bolts in a bulge in the shaft cross section. The topsides structure is a three-level braced steel frame system supporting production operations for 12 well conductors contained within the northeast shaft and three outboard well conductors. Life-Extension Project The facility was designed with a target life of 20 years. The life-extension project was intended not only to satisfy the operator’s responsibility to continue safe operations and adhere to their safety case but also to meet the expectations of the regulator. The structural aspects of the project included four phases, the first two of which are detailed in this synopsis: - Design assessments per latest standards and modifications where required - Ultimate capacity assessments with retrofit modifications where required - Risk studies and workshops to demonstrate that risk is as low as reasonably practicable (ALARP) - Integrity-management manual and inspection plan The first two phases were addressed using the latest condition-assessment, weight, and environmental data available. The phased approach allowed the assessment team to use basic linear approaches to demonstrate code compliance and only use the more-advanced analysis techniques to evaluate the critical components that did not satisfy code or were needed to provide input to the ALARP assessment and establish target reliability for the facility.