Life cycle comprehensive performance assessment of the TiAlN coated tool based on surface treatment

Abstract

The optimal surface treatment process can availably improve tool surface properties, and meet the requirements of low-carbon manufacturing. In this work, based on tool surface modification technology and tool life cycle carbon emission system, TiAlN coated tools are carried out micro-blasting treatment (MBT), cryogenic treatment (CT) and heat treatment (HT). The effects of surface treatment processes on the surface integrity (morphology, roughness, micro-hardness, residual stress) of the coated tool are studied. The high-speed dry finishing turning experiments of cobalt-based superalloy are carried out to investigate the tool wear morphology and wear mechanism. The carbon emissions of the tool life cycle are analyzed. Finally, the comprehensive performance of the coated tool within life cycle is evaluated. The results show that the highest level of surface integrity of coated tool is achieved by MBT, while the lowest carbon emission of environmental is impacted by HT. Compared with the untreated (UT) tool, the micro-blasted tool has the most significant improvement in surface roughness with a 28.6% reduction. The cryogenic treated tool has the greatest improvement on the surface hardness which is increased by 44.4%. The effect of HT on the surface residual stress is the most obvious. The surface stress of the heat-treated tool has increased by 59.4%. Moreover, the flank wear VB of the micro-blasted tool, cryogenic treated tool and heat-treated tool is reduced by 25.17%, 24.50% and 32.12%, respectively. The main wear mechanisms of the treated tool are adhesive wear, oxidation wear and abrasive wear. According to comprehensive performance assessment, the performance of surface treatment process during the coated tool life cycle is: HT > MBT > CT > UT.