Life cycle assessment of synthetic natural gas production from captured cement’s CO2 and green H2

Abstract

Research on the environmental benefits of carbon capture and utilization (CCU) in cement production so far, has predominantly emphasized energy efficiency enhancements and CO2 emission reductions at a CCU product level, neglecting broader environmental consequences for the sector. This research broadens this perspective by providing an extensive life cycle assessment (LCA) of a circular Portland cement (CPC) model. Synthesized methane is used as input fuel through green hydrogen and calcium-looping (CaL) post-combustion captured CO2 from cement flue gas. Comparative analysis with ordinary Portland cement (OPC) reveals significant reductions in climate change and fossil resource use environmental impact categories. However, trade-offs are evident in acidification, water use, and minerals and metals resource consumption. The electrolysis system is a critical contributor due to the high electricity demand for hydrogen production, and its environmental impact depends largely on the renewable electricity source. The wind-based electrolysis model yields the most favourable results, followed by mixed (50% solar – 50% wind) and solar scenarios. These findings offer valuable insights for the cement industry, supporting stakeholders decision making on the adoption of sustainable circular production methods.