Abstract

AbstractNanomaterials are expected to play an important role in the development of sustainable products. The use of nanomaterials in solar cells has the potential to increase their conversion efficiency. In this study, we performed a life cycle assessment (LCA) for an emerging nanowire‐based solar technology. Two lab‐scale manufacturing routes for the production of nanowire‐based solar cells have been compared—the direct growth of GaInP nanowires on silicon substrate and the growth of InP nanowires on native substrate, peel off, and transfer to silicon substrate. The analysis revealed critical raw materials and processes of the current lab‐scale manufacturing routes such as the use of trifluoromethane (CHF3), gold, and an InP wafer and a stamp, which are used and discarded. The environmental performance of the two production routes under different scenarios has been assessed. The scenarios include the use of an alternative process to reduce the gold requirements—electroplating instead of metallization, recovery of gold, and reuse of the InP wafer and the stamp. A number of suggestions, based on the LCA results—including minimization of the use of gold and further exploration for upscaling of the electroplating process, the increase in the lifetimes of the wafer and the stamp, and the use of fluorine‐free etching materials—have been communicated to the researchers in order to improve the environmental performance of the technology. Finally, the usefulness and limitations of lab‐scale LCA as a tool to guide the sustainable development of emerging technologies are discussed.

Highlights

  • The demand for safer, greener, and more sustainable products and services has evolved rapidly in the past years (Franklin, 2015)

  • The reason for the higher ozone depletion impact is the use of trifluoromethane (CHF3) in reactive ion etching processes

  • We compared the environmental performance of two lab-scale manufacturing routes of the emerging nanowire tandem solar cells

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Summary

Introduction

The demand for safer, greener, and more sustainable products and services has evolved rapidly in the past years (Franklin, 2015). Generation photovoltaic (PV) architectures can use nanostructures to improve light trapping, increasing the conversion efficiency of the cell (Wallentin et al, 2013). Examples of such technologies are the multijunction solar cells that consist of multiple (nano) layers in which every layer is responsible for capturing a different part of the light spectrum. Multijunction technologies that can reach conversion efficiencies close to 45% have already been developed (Dimroth et al, 2014) Journal of Industrial Ecology published by Yale University 1 Conversion efficiency of a solar cell is the percentage of energy from sunlight that is converted into electricity

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