Abstract

Sustainable use of natural resources in the production of construction materials has become a necessity both in Europe and Turkey. Construction products in Europe should have European Conformity (CE) and Environmental Product Declaration (EPD), an independently verified and registered document in line with the European standard EN 15804. An EPD certificate can be created by performing a Life Cycle Assessment (LCA) study. In this particular work, an LCA study was carried out for a refractory brick production for environmental assessment. In addition to the LCA, the Life Cycle Cost (LCC) analysis was also applied for economic assessment. Firstly, a cradle-to-gate LCA was performed for one ton of magnesia spinel refractory brick. The CML IA method included in the licensed SimaPro 8.0.1 software was chosen to calculate impact categories (namely, abiotic depletion, global warming potential, acidification potential, eutrophication potential, human toxicity, ecotoxicity, ozone depletion potential, and photochemical oxidation potential). The LCC analysis was performed by developing a cost model for internal and external cost categories within the software. The results were supported by a sensitivity analysis. According to the results, the production of raw materials and the firing process in the magnesia spinel brick production were found to have several negative effects on the environment and were costly.

Highlights

  • Refractories are indispensable in almost all ferrous and non-ferrous industries where high temperature furnace or kilns are being used

  • The raw material used for the production of refractory bricks was seawater-sintered magnesia (SWSM) (85%) and sintered spinel (15%)

  • Half of the seawater-sintered magnesia used in refractory brick was provided from Mexico (SWSM-1); the other half is obtained from Netherlands (SWSM-2)

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Summary

Introduction

Refractories are indispensable in almost all ferrous and non-ferrous industries where high temperature furnace or kilns are being used. More than half of refractory products are preferred in the steel industry, followed by the cement and lime and ferrous and non-ferrous industries. The others are employed in the ceramic and glass industry, incineration, the chemical industry, and many more. Magnesia spinel bricks are generally used in the cement and steel industries. 8 million tons of refractories are produced on a yearly basis. Sustainable production of these products has become very important

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