Abstract

In modern manufacturing systems and industries, more and more research efforts have been made in developing effective machine health monitoring systems. Among various machine health monitoring approaches, data-driven methods are gaining in popularity due to the development of advanced sensing and data analytic techniques. However, considering the noise, varying length and irregular sampling behind sensory data, this kind of sequential data cannot be fed into classification and regression models directly. Therefore, previous work focuses on feature extraction/fusion methods requiring expensive human labor and high quality expert knowledge. With the development of deep learning methods in the last few years, which redefine representation learning from raw data, a deep neural network structure named Convolutional Bi-directional Long Short-Term Memory networks (CBLSTM) has been designed here to address raw sensory data. CBLSTM firstly uses CNN to extract local features that are robust and informative from the sequential input. Then, bi-directional LSTM is introduced to encode temporal information. Long Short-Term Memory networks (LSTMs) are able to capture long-term dependencies and model sequential data, and the bi-directional structure enables the capture of past and future contexts. Stacked, fully-connected layers and the linear regression layer are built on top of bi-directional LSTMs to predict the target value. Here, a real-life tool wear test is introduced, and our proposed CBLSTM is able to predict the actual tool wear based on raw sensory data. The experimental results have shown that our model is able to outperform several state-of-the-art baseline methods.

Highlights

  • During recent years, machine monitoring systems, including diagnosis and prognosis approaches, have been actively researched [1,2,3,4]

  • We further proposed bi-directional Long Short-Term Memory networks (LSTMs) combined with Convolutional Neural Networks (CNN) to address machine health monitoring problems

  • We show a comparison of LSTMs with several benchmark methods

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Summary

Introduction

Machine monitoring systems, including diagnosis and prognosis approaches, have been actively researched [1,2,3,4]. Some previous works focus on multi-domain feature extractions, including statistical (variance, skewness, kurtosis), frequency (spectral skewness) and time frequency (wavelet coefficients) features These methods do not belong to sequence models, which cannot model the intrinsic sequential characteristic behind sensory data. These models require intensive expert knowledge or feature engineering Except these methods based on hand-engineered features, some sequence models, including Markov models, Kalman filters and conditional random fields, are powerful for addressing sequential data, which only access raw time series [16,17,18]. They have been criticized for the inability to capture long-range dependencies.

Convolutional Neural Network
From RNN to LSTM
Neural Network for Machine Health Monitoring
Models
Local Feature Extractor
Basic LSTMs
Bi-Directional LSTMs
Fully-Connected and Linear Regression Layers
Training and Regularization for CBLSTMs
Experiments
Descriptions of Datasets
Experimental Setup
Experimental Results on Tool Wear Prediction
Effects of Dropout and Bi-Directional Modules on the Performances of CBLSTM
Conclusions
Full Text
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