Abstract

Gamma-ray scanning is non-destructive testing (NDT) technique to inspect problems in distillation columns of industrial plant. In order to familiarize with the problems’ identification and data interpretation, an attempt has been made by constructing an educational rig for simulation of gamma-ray scanning technique in a laboratory scale. The rig is made of cylindrical transparent acrylic material with a diameter and a height of 0.3 m and 2.4 m, respectively. The rig consists of artificial trays and packed bed structures designed in such a way that it represents a duplicate of the distillation unit but in a miniature size. The rig is also equipped with a submerged water pump and water tank which both are located at the bottom part of the rig. Water from the tank are circulated by a water pump through a pvc tube to a distributor at the upper part of the rig. In the rig, water is flowing downward gravitically for passing through packed bed and trays structures until terminated at the tank. The gamma-ray scanning experiment was carried out by moving the radiation detector and Cs-37 gamma-ray source simultaneously from top to bottom for every 5 cm moving step. Artificial problems such as flooding, tray positions, collapsed trays are clearly identified. The lesson learned from this experiment concludes that simulation of gamma ray scanning is very suitable for troubleshooting and diagnosing malfunctions of the internal structure of the distillation column.

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