Lean manufacturing in industrial engineering: A USA and African review

Abstract

This paper provides a comprehensive overview of Lean Manufacturing in the context of Industrial Engineering, with a focus on a comparative analysis between the United States (USA) and African industrial landscapes. Lean Manufacturing, derived from the Toyota Production System, has gained prominence globally for its principles centered on waste reduction, continuous improvement, and enhanced efficiency. In the USA, Lean Manufacturing has been widely adopted across various industries, contributing to increased competitiveness, cost reduction, and improved customer satisfaction. The American industrial sector has witnessed significant transformations through the application of Lean principles, resulting in streamlined processes, reduced lead times, and optimized resource utilization. On the other hand, the African industrial landscape presents a unique set of challenges and opportunities. The application of Lean Manufacturing in African countries has been influenced by factors such as economic conditions, infrastructure limitations, and diverse cultural contexts. This review examines the strategies employed in adapting Lean principles to the African context, considering the socio-economic dynamics and developmental priorities of individual nations. Key factors impacting the successful implementation of Lean Manufacturing in both regions are explored, including organizational culture, leadership commitment, and workforce engagement. The study investigates how these factors influence the effectiveness of Lean initiatives and their ability to drive sustainable improvements in operational performance. Furthermore, the paper delves into the role of technology and innovation in the implementation of Lean Manufacturing, with a focus on how digitalization and Industry 4.0 concepts are shaping the future of manufacturing practices in both the USA and Africa. By presenting a comparative analysis, this paper contributes to the understanding of the nuances involved in applying Lean Manufacturing principles in diverse industrial settings. It highlights the potential for cross-cultural learning and adaptation while recognizing the importance of tailoring Lean strategies to the unique challenges and opportunities present in the USA and African industrial contexts.