Leak-before-break analysis of Prototype Fast Breeder Reactor main vessel

Abstract

In Prototype Fast Breeder Reactor, the core is immersed in a sodium pool contained within the main vessel (MV). There is an argon cover gas space over the sodium. Top Shield supports the control plug which houses important components such as Control and Safety Rod Driving Mechanism. A core support structure welded to the bottom of MV carries the Grid plate which in turn supports the fuel subassemblies. MV is a cylindrical shell with a bottom dished end and supported at the top. Double ended guillotine rupture of MV will lead to downward movement of the core, which is in effect equivalent to withdrawal of control and safety rod and thus causing a series safety concern. It is essential to demonstrate Leak Before Break (LBB) argument for MV. LBB argument is justified if leak detection is ensured with adequate margin on critical crack length corresponding to failure by tearing instability. The material of construction of MV is SS316 LN. Towards assuring the justification of LBB argument, an isolated 5 mm deep X 200 mm long semi elliptical flaw is taken as the initial flaw and analysed under fatigue loading. A through wall crack in the argon space can be detected by sampling the nitrogen in the annular space between MV and safety vessel surrounding it. Accordingly the detectable crack length is arrived at. The critical crack length is obtained considering stable tearing. More details of the analysis and justification of LBB argument as per RCC-MR Appendix A16 are presented in the paper.