Abstract

In this study, an acoustic emission (AE) sensor was fabricated using lead-free Ba(Zr0.2Ti0.8)O3–0.5(Ba0.7Ca0.3)TiO3 (BZT–BCT) ceramics. The acoustic and electromechanical properties of the AE sensor were determined by the shapes of the piezoelectric ceramics. To optimize the AE sensor performance, the shapes of the ceramics were designed according to various diameter/thickness ratios (D/T) = 0.5, 1.0, 1.5, 2.0, 2.5, 3.0. The BZT–BCT ceramic with D/T = 1.0 exhibited excellent values of a piezoelectric charge coefficient (d33), piezoelectric voltage coefficient (g33), and electromechanical coupling factor (kp), which were 370 (pC/N), 11.3 (10−3 Vm/N), and 0.58, respectively. Optimum values of resonant frequency (fr) = 172.724 (kHz), anti-resonant frequency (fa) = 196.067 (kHz), and effective electromechanical coupling factor (keff) = 0.473 were obtained for the manufactured BZT–BCT ceramic with D/T = 1.0. The maximum sensitivity and frequency of the AE sensor made of the BZT–BCT ceramic with a D/T ratio of 1.0 were 65 dB and 30 kHz, respectively.

Highlights

  • To optimize the acoustic emission (AE) sensor performance, the shapes of the ceramics were designed according to various diameter/thickness ratios (D/T) = 0.5, 1.0, 1.5, 2.0, 2.5, 3.0

  • The maximum sensitivity and frequency of the AE sensor made of the BZT–BCT ceramic with a D/T ratio of 1.0 were 65 dB and 30 kHz, respectively

  • AE sensors have been studied as a preventive diagnosis method for power facilities because they are capable of real-time diagnosis even when the facility is in operation [5]

Read more

Summary

Methods

BZT–BCTceramics ceramicswere were fabricated the conventional solid-state reaction. BZT–BCT fabricated usingusing the conventional solid-state reaction method. Thestarting startingpowders powderswere were weighed weighed vs. Drying, the dried powders of ceramics were calcined at °C for h. The dried powders of BZT–BCT ceramics were calcined at 1350 C for The. mixtures werewere ball-milled for 12 andh drieddried at 100at°C for◦ C12for h in electric oven. Samples with circular shapes were formed adding wt.% polyvinyl alcohol.

Aapplied silver paste was applied both sides of cured the specimens cured
Results and Discussion
Impedance’s
Schematic diagram diagram
Conclusions
The actually fabricated fabricated BZT–BCT
An AE sensor was fabricated byAE thesensor ceramic with theevaluated
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call