Abstract

A new low-energy and eco-friendly method for extracting lead from waste PbO-containing funnel glass is required. Conventional methods use either energy intensive smelting reduction at temperatures higher than 1273 K or involve phase separation of the glass, requiring an acid treatment to extract elemental Pb partitioned in one of the decomposed phases as Pb2+ ion. In this study, the mechanism of a unique phenomenon is investigated, involving spontaneous precipitation of metallic lead when PbO-containing glass is subjected to a hydrothermal water environment in a stainless-steel container. The roles of the hydrothermal environment and container materials on the metallic lead precipitation were investigated. The synthesized PbO-containing glass was placed in a container made of stainless steel or pure iron and set in a sealed autoclave with water, which was held at 613 K to provide the hydrothermal conditions. As a result, metallic lead droplets precipitated either on the surface of the glass or the container, whereas an iron oxide (Fe3O4) phase was detected on the surface of the container. Conversely, no metallic lead was observed when the glass and stainless-steel container were heated in dry air. The above results indicate that a hydrothermal environment is necessary for metallic lead precipitation because subcritical water or steam leaches Pb2+ from the glass. In addition, a redox reaction was suggested between the Pb2+ ions transported to the surface of the container and metallic iron in the container to explain metallic lead droplets precipitation.

Highlights

  • Waste industrial glass, such as funnel glass from cathoderay-tubes (CRT) display devices, can contain up to 25 mass% lead oxide (PbO) to provide shielding from X-rays [1, 2]

  • The hydrothermal treatment at 523 K under subcritical water was performed to investigate the effect of holding temperature on the metallic lead precipitation

  • The result that metallic lead precipitates were observed when the glass sample was hydrothermally treated with stainless steel or iron container probably indicates that metallic iron as the major component of the container could have acted as a reductant to react with the ­Pb2+ ion in the subcritical water or steam and made it deposited as a metallic lead after formation of iron oxide phase ­(Fe3O4(s))

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Summary

Introduction

Waste industrial glass, such as funnel glass from cathoderay-tubes (CRT) display devices, can contain up to 25 mass% lead oxide (PbO) to provide shielding from X-rays [1, 2]. One is to treat the glass in a smelting furnace to reduce the lead oxide to the metallic phase in a molten state with carbon monoxide gas. This process consumes a lot of energy because the reduction is normally conducted at temperatures higher than 1273 K, even if a flux, such as sodium carbonate, is added to decrease the melt viscosity [5]. A simpler and eco-friendly approach to extracting lead from waste funnel glass with a low energy consumption is required

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