Layout design in order to improve efficiency in manufacturing

Abstract

This research was conducted at the company that produces bobbins and ream type cigarette paper. Problems that found on the production process is the back and forth (back tracking) movement. Back and forth (back tracking) movement extending the total distance moved by the material and increase the total moment of transfer materials thus reducing the efficiency of the transfer of materials in the production process. The purpose of this study is to give design for the layout of production facilities in the company, so that the expected production produced by the company can reach the targets set by the management company. The method used in this research is the Graph-Based Construction and Travel Chart Method. The results of the analysis of the proposed layout with Graph-Based Construction was selected with a total value that is equal to the moment of transfer of 780 758 m / year. This result is better than the actual layout in the amount of 1,021,038.12 meters / year and the results of the method Travel Alternative Chart I of 826.236,60 meters/year, Alternative II of 1.004.433,56 meters / year, and Alternative III for 828,467.12 meters/year. The design layout of Graph-Based Construction material increases the transfer efficiency for 23.53%. With this layout proposal, expected production capacity will be increased along with the shortening of the distance of the displacement that must be passed by the material to be processed.