Abstract

This work analyzes the thermal degradation and mechanical properties of iron (Fe)-containing MgAl layered double hydroxide (LDH)-based polypropylene (PP) nanocomposite. Ternary metal (MgFeAl) LDHs were prepared using the urea hydrolysis method, and Fe was used in two different concentrations (5 and 10 mol%). Nanocomposites containing MgFeAl-LDH and PP were prepared using the melt mixing method by a small-scale compounder. Three different loadings of LDHs were used in PP (2.5, 5, and 7.5 wt%). Rheological properties were determined by rheometer, and flammability was studied using the limiting oxygen index (LOI) and UL94 (V and HB). Color parameters (L*, a*, b*) and opacity of PP nanocomposites were measured with a spectrophotometer. Mechanical properties were analyzed with a universal testing machine (UTM) and Charpy impact test. The thermal behavior of MgFeAl-LDH/PP nanocomposites was studied using differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The morphology of LDH/PP nanocomposites was analyzed with a scanning electron microscope (SEM). A decrease in melt viscosity and increase in burning rate were observed in the case of iron (Fe)-based PP nanocomposites. A decrease in mechanical properties interpreted as increased catalytic degradation was also observed in iron (Fe)-containing PP nanocomposites. Such types of LDH/PP nanocomposites can be useful where faster degradation or faster recycling of polymer nanocomposites is required because of environmental issues.

Highlights

  • layered double hydroxide (LDH) are very useful inorganic materials that have been used for many years because of their possible changes in structure, synthesis methods, and ease of preparation [3]

  • There exist many techniques to prepare LDHs with a variety of metal combinations that can be custom-made to the desired applications

  • Pure (CP) or analytical grade (AR) reactants were used for all experiments without further treatment

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Summary

Introduction

Layered double hydroxides (LDHs), known as hydrotalcite-like materials, are anionic clays with the formula [M1−x 2+ Mx3+ (OH)2 ]x+ ·[(An− )x/n ·yH2 O]x , where M2+ , M3+. An− are divalent metal cations, trivalent metal cations and interlayer anions, respectively [1,2,3]. LDHs are very useful inorganic materials that have been used for many years because of their possible changes in structure, synthesis methods, and ease of preparation [3]. There are different change possibilities in their structure, such as changes in composition, type of metallic cation, interlayer anions, and combinations of different metals in LDHs [6,7]. The ease of synthesis, low costs, and natural sources attract the researcher to work on these materials [8]. There exist many techniques to prepare LDHs with a variety of metal combinations that can be custom-made to the desired applications

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