Layer-by-layer stacked graphene nanocoatings by Marangoni self-assembly for corrosion protection of stainless steel

Abstract

Graphene nanosheets are widely used in anti-corrosion polymeric coating as filler, owing to the excellent electrochemical inertness and barrier property. However, as the arrangement of graphene nanosheets is difficult to form a perfect layered structure, polymeric coating with graphene nanosheets usually needs micron-scale thickness to ensure the enhancement of corrosion protection. In this work, layer-by-layer stacked graphene nanocoatings were fabricated on stainless steel by self-assembly based on Marangoni effect. The anti-corrosion property of graphene coatings were studied through Tafel polarization curves, electrochemical impedance spectroscopy and accelerated corrosion test with extra applied voltage. The self corrosion current density of optimized three-layered graphene coated sample was one quarter of that of bare stainless steel. And the self corrosion potential of optimized sample is increased to -0.045 V. According to the results, graphene nanocoatings composed of layered nanosheets exhibits good anti-corrosion property. Besides, the self-assembly method provide a promising approach to make layered-structure coating for other researches about 2D material nanosheets.