Laser micromachining of SrTiO 3 single crystal

Abstract

Laser micromachining of piezoelectric materials has many advantages over other etching techniques for the fabrication of ultrasound transducer linear arrays for medical imaging. It can achieve high aspect ratios and high etch rates without the use of complicated photolithography techniques. We have investigated a laser projection etch technique to make linear arrays in single crystal (0 0 1) SrTiO 3 substrates as a model of epitaxial piezoelectric thick film heterostructure. Feature sizes of 17.5 μm were obtained with depth to width aspect ratios of 4:1. The effect of laser fluence on etching was studied and it was found that straighter sidewalls and flatter trench floors were achieved as laser fluence increases. On the other hand, higher laser fluence caused increase in heat affected zone by post-pulse plasma and made the top surfaces rougher because of the accumulation of evaporated materials. Clean top surfaces of the features were achieved by deposition and subsequent lift off of a YBa 2Cu 3O 7 sacrificial layer. In addition, the phases of recast layers on the sidewalls were characterized by four-circle X-ray diffraction with 2-D area detector before and after removed with a wet chemical etch solution. It was found that the use of the wet etchant could remove the thin polycrystalline recast layers.